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OEM Lost Wax Foam Clay Coated Resin Sand Gravity Metal Mold Precision Investment Dewaxing Vacuum Low Pressure Die Carbon Alloy Brass Casting

OEM Lost Wax Foam Clay Coated Resin Sand Gravity Metal Mold Precision Investment Dewaxing Vacuum Low Pressure Die Carbon Alloy Brass Casting

1.Product Description 2.Major Machining Equipment List 3.Other casting processes available 4.Casting Products 5.Product ;
Basic Info.
Model NO. OBT
Molding Technics Pressure Casting/Gravity Casting
Application Machinery Parts/Auto Parts/Hardware
Material Stainless Steel/304/Alloy Steel/Aluminum Alloy
Surface Preparation Polishing/Sand Blast/Spray-Paint
Surface Roughness Ra12.5
Machining Tolerance +/-0.10mm
Standard ASTM
Certification CE, ISO 9001:2000, ISO 9001:2008
Transport Package Packed with Free Fumigating Wooden Case
Trademark OBT
Origin Shandong, China
Production Capacity 100000 Piece/Pieces Per Month
Product Description

1.Product Description

Material Aluminum Alloy:5052 /6061/ 6063 / 2017 / 7075 / etc.
Superalloy
Brass Alloy:3600/ 3602 / 2604 / H59 / H62 / etc.
Stainless Steel Alloy:303 / 304 / 316 / 412 / etc.
Steel Alloy:Carbon Steel / Die Steel / etc.
Titanium Alloy: Grade 1/Grade 2/Grade 2 H/Grade 3/Grade 5/etc.
We handle many other type of materials. Please contact us if your required material is not listed above.
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface roughness Ra 12.5um
Casting weight range 0.1-90kg
Casting Size Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision Positioning accuracy 0.008mm, Rep. position. accuracy
0.006mm
Machining surface roughness Ra0.8~6.3um
Max Travel Of Spindle 1800mmx850mmx700mm
Max Turning Diameter 1000mm
Material standard GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR.......
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting,
Acid pickling, black oxide, Painting, Hot galvanizing,Powdercoating, Nickel plating
Service available OEM & ODM
Quality control 0 defects,100% inspection before packing
Application Aerospace industry: Jet engine airfoils. Trigger guards and black receiver.
Energy: Anvil, gate valve, wellhead control EQP, wellhead EQP.
Mining&Heavy machinery: Gear housings,Jaw plates,Rock breaker, Excavator parts
Agriculture machinery: Tractor parts, Root grapple rake attachment
Pumps&Valves: All kinds of pumps and valves.
Transportation: Cylinder heads, Engine support, Suspension arm, Front and Rear brake calipers.


2.Major Machining Equipment List

Machining Capabilities
Three-Axis turning centre: 1 Four-Axis Vertical Machine Center: 28
Four-Axis Horizontal Machine Center: 1 CNC Milling Machine: 6
Vertical Lifting Milling Machine: 4 Universal Milling Machine: 2
Plane Milling Machine: 2 Fase Milling Machine: 3
CNC Lathe Machine: 27 Oblique Guide CNC Lathe Machine: 2
Engine Lathe Machine: 6 Special Lathe: 5
Radial Drilling Machine: 4 CNC Porous Drilling Machine: 6
CNC Spcial Drilling Machine: 2 Cylindrical Drilling Machine: 11

3.Other casting processes available

Sand Casting Investment Casting (Water Glass ) Investment Casting (Silica Sol) Shell Moulding Casting Gravity Die Casting High-Pressure Die Casting Lost Foam Casting
Metals Ferrous and Non-Ferrous Most Ferrous Most Ferrous Most Ferrous Only Non-Ferrous Only Non-Ferrous Most Ferrous
Size of Components All Sizes Small and medium Small Medium Medium and big Small and medium Medium
Weight of Components (Kg) 1(kg) - Many tonnes 0,25 - 50 (kg) 0,1 - 30 (kg) 1 - 50 (kg) 1 - 100 (kg) 0,2 - 20 (kg) 1 - 200 (kg)
Flexibility of design for conversion from weldments to castings High Very Excellent (WELD2CAST most popular method) Excellent High Moderate Relative high High
Production unit (pcs) Suitable for very low and medium series Suitable for low and medium series MOQ 50 pcs Suitable for low and medium series MOQ 100 pcs Suitable for low and medium series MOQ 300 pcs Suitable for low and medium series MOQ 100 pcs Suitable for medium and high series MOQ 1000 pcs Suitable for medium series
MOQ 500 - 1000 pcs
Needs of secondary machining High Moderate Low Low Moderate Very Low Low
Product manufacture cost Low Low Medium Medium Low Medium Medium/High
Dimension casting tolerance acc. with ISO 8062 CT10 - CT12 CT7 - CT9 CT4 - CT6 CT7 - CT8 CT7 - CT8 CT4 - CT5 CT7 - CT8
Minimum of cast wall thickness 6 - 8 mm 4 - 5 mm 2 mm 5 mm 4 mm 2,5 mm 3 mm
Draft angle need (deg ° ) ± 2,0 ° ± 1,0 ° ± 0,5 ° ± 1,0 ° ± 1,0 ° ± 0,5 ° ± 1,5 °
Surface finish (Ra) µ Ra 50 µ Ra 25 µ Ra 3,2 µ Ra 25 µ Ra 12,5 µ Ra 3,2 µ Ra 25 µ
Casting Alloys Iron,Ductile Iron, ADI - (Austempered ductile iron) ,Low-Alloy Steel, High-Alloy Steel,Stainless Steel,Aluminium, Copper, Bronze Low-Alloy Steel,High-Alloy Steel,Stainless Steel,Hastelloy Low-Alloy Steel,High-Alloy Steel,Stainless Steel,Duplex Stainless Steel,Titatium Ductile Iron,ADI- (Austempered ductile iron),Low-Alloy Steel,High-Alloy Steel, Stainless Steel,Duplex Stainless Steel Aluminium, Copper Aluminium,Zinc, Magnesium Iron,Ductile Iron,ADI - (Austempered ductile iron),Low-Alloy Steel,High-Alloy Steel,Copper



4.Casting Products 5.Product advantages 6.Inspection Tools 7.Lost Wax Casting Process
8.Our advantage 9.Packing & Delivery

We promise our clients careful, safe and tight package for exporting!
Standard packing: pearl cotton/bubble bag + carton box + pallet/wooden box
Special packing: custom packaging + wooden box

10.Company Profile


Win the future OBT: Founded in 2003, OBT has been a leading manufacturer and exporter in the precision casting industry for 20 years, adhering to the corporate philosophy of excellent quality, reasonable price and perfect after-sales service, relying on superb research and development and German manufacturing technology . Our OBT provides our customers with the safest non-standard customized investment casting products and helps them develop the market. Products include: turbocharger accessories such as impellers and impeller blades, precision casting accessories, and other hardware accessories. OBT has passed ISO9001, ISO14001, CE, EAC, TUV, SGS, SABER, TS16949, CE, EAC, SGS safety certification, and provides our best products and services successfully sold to America, Europe (France, UK, Germany, Sweden , Hungary, CE, Czech Republic, Russia, Ukraine, Italy, Poland, etc.) South America, Southeast Asia, Australia, Africa and other more than 40 countries and markets, and won unanimous praise from a wide range of customers. We have expanded the world market to more than 382 customers, including distributors and end-user customers. In the future, Oberthur Group will continue to uphold the people-oriented and customer-oriented business philosophy, make persistent efforts to strengthen product development, give full play to the group's advantages, and explore the international market with the latest technology and perfect quality. Vigorously develop the market and provide customers with one-stop comprehensive solutions.
11.FAQ
Q1: How to customize products?
A1:Attach your drawings with details (material, surface treatment, quantity and special requirements etc).
Q2: Can you make the parts based on the sample?
A2:Yes, we could provide a rough cost and will measure and design the drawing according to your sample.
Q3: Can my design be safe after sending it to you?
A3: We can sign the NDA before you send it. Q4:What kind of production service do you provide?
A4:Mold making, lost wax casting, CNC machining, stamping, plastic injection, assembly, and surface treatment.
Q5:How does the company control the quality?
A5: Inspection product with professional equipment , like CMM, height gauge, caliper & micrometer, Ultrasonic fault detector, Hardness tester, Spectrum analyzer, impact testing machine, quadratic equipment .


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